## Review the safety data sheets for each of your molding and casting materials,then make and compare test casts with each of them # Author : seunghwan-ji We tried as many material as possible to make mold and cast something like silicon, urethane resin, gypsum plaster and colorants for urethane Rubber. <br> And also vacuum degassing. <br> Every materials are from Smooth-on except gypsum plaster.<br> ![1](img/group/week10-group/1.jpg) # Silicone rubber ** MOLD STAR 30 ** https://www.smooth-on.com/products/mold-star-30/ <br> Mold star 30 is blue silicone. It’s mix ratio is 1A:1B by volume. <br> And it’s pot life and cure time is 45minutes and 6hours each. <br> ![2](img/group/week10-group/2.jpg) Output was flexible and high resolution. <br> ![3](img/group/week10-group/3.jpg) ** MOLD STAR 20T ** https://www.smooth-on.com/products/mold-star-20t/ <br> Mold star 20T is translucent silicone. It’s mix ratio is 1A:1B by weight and volume. <br> And it’s pot life and cure time is 6minutes and 3-minutes each. <br> ![4](img/group/week10-group/4.jpg) Output was more flexible than Mold star 30. And it has high resolution too. <br> Here’s the Safety data sheet for these two materials. <br> https://www.smooth-on.com/msds/files/BD_DS_Eco_Equ_EZB_EZS_Psy_MS_OOMOO_Reb_ST_SS_Soma_Sol_Sorta.pdf <br> Safety - Use in a properly ventilated area (“room size” ventilation). <br> Wear safety glasses, long sleeves and rubber gloves to minimize contamination risk. <br> Wear vinyl gloves only. Latex gloves will inhibit the cure of the rubber. <br> Store and use material at room temperature (73°F/23°C). <br> Warmer temperatures will drastically reduce working time and cure time. Storing material at warmer temperatures will also reduce the usable shelf life of unused material. <br> These products have a limited shelf life and should be used as soon as possible. <br> ![5](img/group/week10-group/5.jpg) ![6](img/group/week10-group/6.jpg) ![7](img/group/week10-group/7.jpg) ![8](img/group/week10-group/8.jpg) # Vacuum degassing Degassing is advantageous for high quality of casting material removing bubble inside the material. <br> But it can’t be done if material’s pot time is short. <br> So we tried vacuum degassing on Mold star 30 that has 45minutes pot life. <br> After mixing 2 parts and mix with wood stick thoroughly, put mixed material cup inside the degassing machine. <br> Then, turn the lever to make vacuum.<br> Material will be bulge up removing bubbles.<br> Degassing until material shrink, then we can get degassed material.<br> ![9](img/group/week10-group/9.jpg) # Flexible urethane foam ** FLEX-FOAM IT-X ** https://www.smooth-on.com/products/flexfoam-it-x/<br> FLEX-FOAM IT-X is white flexible urethane foam that expand 6times after mixing.<br> It’s mix ratio is 1A:1B by volume and 105A:100B by weight.<br> And it’s pot life and cure time is 50seconds and 2hours each.<br> It is porous material because it expand to make more hard surface we should give pressure to mold.<br> ![10](img/group/week10-group/10.jpg) It expands 6 times by volume but it was difficult to calculate the adequate amount of mixture.<br> First trial was almost half of the mold. But it expands little bit.<br> Here’s the Safety data sheet.<br> https://www.smooth-on.com/msds/files/Flex_Foam-It_Series.pdf<br> ![11](img/group/week10-group/11.jpg) ** FLEX-FOAM IT-X with So-STRONG ** https://www.smooth-on.com/products/so-strong/<br> So-STRONG is liquid urethane colorants. We can put this ratio of between 0.01% - 3% of the total weight (Parts A + B mixed) of the material being cast.<br> Seunghwan tried yellow and green tint to make light green.<br> ![12](img/group/week10-group/12.jpg) ![13](img/group/week10-group/13.jpg) ![14](img/group/week10-group/14.jpg) In this case, Seunghwan put generous amount of material and it expanded well.<br> It has little flexible and sticky surface.<br> Here’s the Safety data sheet.<br> https://www.smooth-on.com/msds/files/SO-Strong.pdf<br> ![15](img/group/week10-group/15.jpg) # Urethane ** TASK-16 ** https://www.smooth-on.com/products/task-16/<br> This material is light yellow color urethane that has little elasticity.<br> It’s mix ratio is 1A:2B by weight. And it’s pot life and cure time is 6minutes and 24hours each.<br> ![16](img/group/week10-group/16.jpg) On the data sheet, it says the color of material is light yellow.<br> But the material Seunghwan used was almost brown.<br> But it cured well. It has hard surface and high resolution.<br> ![17](img/group/week10-group/17.jpg) ** TASK-13 ** https://www.smooth-on.com/products/task-13/<br> This material is black color porous urethane that has little elasticity also.<br> It’s mix ratio is 100A:120B by weight.<br> And it’s pot life and cure time is 3minutes and 20minutes each.<br> ![18](img/group/week10-group/18.jpg) Output was fine at the surface that contacts with the mold.<br> But side and top part have porous surface. And it has slight flexibility.<br> Here’s the Safety data sheet for these two materials.<br> https://www.smooth-on.com/msds/files/TASK_13_14.pdf<br> Materials should be stored and used in a warm environment (73°F/23°C).<br> These products have a limited shelf life and should be used as soon as possible.<br> All liquid urethanes are moisture sensitive and will absorb atmospheric moisture.<br>  Mixing tools and containers should be clean and made of metal, glass or plastic.<br> Mixing should be done in a well-ventilated area. Wear safety glasses, long sleeves and rubber gloves to minimize contamination risk.<br> ![19](img/group/week10-group/19.jpg) # Gypsum plaster ** Reinforced plaster L type ** Here’s the Safety data sheet<br> https://images.homedepot-static.com/catalog/pdfImages/99/998d8cb0-b7f8-4d16-a73f-39bfc89b8744.pdf<br> In the case of this gypsum, the ratio of gypsum to water is 100: 35.<br> ![20](img/group/week10-group/20.jpg) ![21](img/group/week10-group/21.jpg) Sunghyun tried coloring with acrylic paint. It cured well and it has really hard surface. <br>