Applications and Implications

What is the assignment

This week assignment is to propose a final project that integrates a range of digital fabrication technologies. Also to answer some question regarding the Final Project() you can check this link to see the full summary).

The Goals

To answer the question below an to make a plan for my project.

What will it do?

My final project is packing module which packs the workpiece or I can say the product in a box without the help of humans. By using three servos and one distance sensor which will be ultrasonic. So first I will fix the box inside the module then I will put the workpiece and the sensor will detect that there is a workpiece and it will send a message to the side servos to close then retract after that the two servos when they retract they will send a message to the third one which is in the back to close the cover.

Who’s done what beforehand?

Like I said in week 1 I get inspired from Festo stations and modules. Since I trained with these stations for four months I liked the idea of building small systems like factories for the purpose of education. When I was training I didnt work with this module, but in the worldskills competition they reveal Packing module as a new module for the competition so I really liked the idea and decided to make it my first module for my system that I will build this year or the next. Packing module from Festo is the only project I saw I didn't saw any project similar to it.

what materials and components will be required?

This final project doesn't need expensive material all the material is in the Fab. For this project, I just want three SG90 9G Micro Servo with Half Rotation, HC-SR04 Ultrasonic Sensor, cardboard as a box, and I will print the Module and the holders using 3D printers.

Where will they come from?

The servo motors and the sensor from a local supplier. For the cardboard and 3D printers from the fab.

How much will it cost?

Parts Cost in USD
MG90S Metal Gear RC Micro Servo For RC Model 3.77
Servos Digital MG996 Servo Metal Gear 26.41
3.77
HC-SR04 Ultrasonic Sensor 4.29
ATTINY44A-SSU-N microcontroller 1.18
LED WHITE YELLOW 260MCD 1206 0.25
RES 0.0 OHM 1-4W 5% 1206 SMD- 0
RES 499 OHM 1-4W 1% 1206 SMD- 0.01
RES 10.0K OHM 1-4W 1% 1206 SMD 0.01
CAP CERAMIC 10PF 50V NP0 1206- 0.04
CAP CER 10UF 35V Y5V 1206- 0.07
CAP CER 10UF 35V Y5V 1206- 0.18
DIODE SCHOTTKY 1A 100V MINI-SMA- 0.19
ATMEGA328P-AU-ND (IC MCU 8BIT 32KB FLASH 32TQFP) 2.87
Acrylic 3mm 2400x1200 mm 37
HIPS MIRROR 2mm 297 x 210 mm 1.79
card board 2
SWITCH SLIDE SPDT 12V 100MA GW- 0.84
SWITCH TACT SMD W-GND 160GF 0.74
CER RESONATOR 20.00MHZ SMD 0.43
CRYSTAL 20.000000 MHZ 8PF SMD 0.49
4 Positions Header Connector 0.100" (2.54mm) Surface Mount 0.66
2.54mm 6-pin Male Header : Right Angle SMD 0.4
Filament Ultimaker PLA - M0751 Black 750g - 211399 PLA 54.59, 1KG = 72.79
FR4 Copper Clad Single sided - 10 x 15 CM 2.86
IC REG LDO 5V 1A SOT223-3 0.34
Total cost around 86

What parts and systems will be made?

I will make the Full module. I will print the module also I will make two PCB, one for the Servos and the other for the sensor. Also the logo from molding and casting week( which is ready).

What processes will be used?

What tasks need to be completed?

I want to finish the two PCB. the one for the sensor and for the servos. Also to adjust the design of the project then print it.

I finished The servo board and the sensor you can chick them in input week and output week.

What questions need to be answered?

For now is how to make the PCB for the three servos, I mean which microcontroller is the best and at which pin I can connect them?

What is the schedule?

The schedule is to finish the servo PCB from output week. I started searching for it last week. After that I will make the PCB of the sensor I will put the code and the schematic in input week it will not take time.

Then I will redesign the project the moment I finish with these two PCB. Then I will print the design and while trying to find the best design I will make the networking.

Finally, I will make the sticker at that time I will see the full project in front of me which will give me better ideas on what sticker I need.

How will it be evaluated?

The evaluation is when I put a workpiece and the sensor sensing the workpiece and send a message to the servos to close the box and pack the workpiece.

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